When our sprayer pressure does not come up, or takes a while to reach the setting, we blame the pump, when in many cases the problem is in the line leading to the pump.
A sprayer designed and built with some degree of engineering has a filtering system between the tank and the pump, and that system is sized in line with the suction capabilities of the pump. (I have seen sprayers built with no inlet line strainer - I have seen sprayers with undersized inlet lines and strainers)
The pump is the heart of the sprayer and needs to be protected. An undersized strainer and/or inlet line will cause high suction vacuum and put a strain on the inlet side of the pump very much like what Arteriosclerosis and clogged arteries will do to our own hearts. And so will a clogged strainer.
The rule of thumb for inlet lines and strainers is that they be of a diameter equal or greater than the suction end of the pump. Also look at the bulkhead fitting in the bottom of the tank where the suction line attaches and the shut-off valve right after it, these must also be that same size..(there should be a shut-off installed between the tank and strainer so that you can do maintenance work even with a full tank).
Any bottleneck in this system will overtax the pump. If your sprayer has any of the design flaws mentioned above, correct them immediately.
Periodic, and I mean periodic maintenance of inlet strainers is critical to your pump.
Surfactant Problem
When you clean out the mesh in the strainer, look for clumps of spray material. This will tell you that you are not agitating correctly or that your materials are not mixing well with the water - a surfactant problem.
Correct those problems right away and you will have less strainer clogging.
Poor Filtering
Also, look at the screen and make sure it is not deformed as this would cause poor filtering. The holes in the screen should be slightly smaller than the smallest nozzle in your spray system. If your mesh is too tight - very small holes - replace it with a lower mesh number (the lower the number, the larger the holes_ 50 and 20 mesh screens are the most popular, but if you have very small nozzles :D-1 or 8001's - you might need an 80 or 100 mesh filter). Selecting the correct screen will prevent nozzles clogs.
Poor Agitation
Poor agitation will also cause sedimentation of unmixed materials on the bottom of the tank. When the pump starts up these are drawn out all together and overload the strainer. Make sure you flush out the tank and spray lines after use and do not leave any sediment in the bottom or in the strainer.
When you reassemble the strainer, make sure the gasket is properly installed and in good condition. Many times I am called out to troubleshoot a pump and find the strainer is sucking air because the gasket is either not there, broken or crimped.
The pump would much rather pull air than water, because its easier and, when you have air in the system, you don't have pressure or your pressure is erratic.
Odd Objects
Another thing to look for is a clog in your suction line. I have found labels, old rags, socks, poly bags, paper and all sorts of other things clogging the inlet lines usually between the tank and the strainer. One way to check this out is to remove the strainer bowl, open the valve and watch the flow. If it does not come out with force and volume, check for an obstruction.
When initially you have normal pressure and it drops off some 30 seconds to one minute after opening the nozzles, you have an inlet obstruction. Correct it immediately. High suction vacuum may not show itself the same way, but can go undetected until the pump breaks down.
Pump failure will be evident in piston pumps generally in the inlet valve area. The valve discs will break outwards (sucked out). Diaphragm pumps can also have inlet valve failure, but their most common breakage is in the diaphragms. These are literally pulled away from the piston head because of the vacuum. Roller and centrifugal pumps will show cavitation wear in the housings, and seal breakdown.